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EFI USA covered lagoon and flare system at poultry processing facility

Poultry Industry

Poultry WastewaterContainment & Odor Control

9+ billion chickens processed annually in the US generate massive volumes of high-strength wastewater. EFI provides the liner, cover, and treatment systems that keep processors compliant and communities odor-free.

250+
Poultry Projects
9B+
Chickens Processed/Yr
30+
Years Experience
95%+
Odor Reduction

The Challenge

High-Strength Wastewater Demands Engineered Solutions

Poultry processing plants generate wastewater with BOD levels of 2,000-10,000 mg/L, up to 50 times stronger than municipal sewage. Blood, fats, feathers, and organic solids create aggressive waste streams that require robust containment and treatment systems.

Uncovered lagoons produce severe odor from hydrogen sulfide and ammonia, drawing regulatory action and community complaints. The nation's largest processors, Perdue Farms, Tyson Foods, Wayne-Sanderson Farms, Pilgrim's Pride, Mountaire, Butterball, and Peco Foods, all require engineered wastewater containment.

  • BOD levels 2,000-10,000 mg/L, far exceeding discharge limits
  • H₂S and ammonia create severe odor complaints within miles
  • EPA and state regulators mandate containment and treatment
  • Fats, oils, and grease require specialized liner chemistry resistance

Poultry Industry by the Numbers

US chickens processed annually9+ billion
Wastewater BOD range2,000-10,000 mg/L
Major US poultry processors7+
Typical lagoon volume5-50M gallons
EFI poultry projects completed250+

Our Solutions

Complete Poultry Wastewater Systems

EFI provides full-service geosynthetic liner installation and floating cover systems engineered specifically for the demanding conditions of poultry processing wastewater.

Lagoon Liners

HDPE and LLDPE geomembrane liner systems designed for the aggressive chemistry of poultry wastewater. Leak-tested and warranted for 20+ year service life.

Floating Covers

Hermetically sealed floating covers for anaerobic treatment lagoons. Captures 95%+ of methane and eliminates odor-causing gas emissions to the atmosphere.

Baffle Curtains

Engineered baffle curtain systems that improve nutrient removal efficiency by controlling flow patterns and increasing contact time in treatment lagoons.

Odor Control Covers

Specialized cover systems for odor containment at processing facilities, keeping communities free from H₂S and ammonia while maintaining treatment efficiency.

Trusted By

America's Largest Poultry Processors

Perdue Farms
Wayne-Sanderson Farms
Tyson Foods
Pilgrim's Pride
Mountaire
Butterball
Peco Foods
EFI biogas flare system at Perdue Farms Lewiston NC
Case Study

Project Spotlight

Perdue Farms, Lewiston NC

EFI designed, fabricated, and installed a complete covered lagoon digester system with biogas capture and flaring at one of the largest poultry processing operations on the East Coast. The system captures 95% of greenhouse gas emissions while eliminating odor complaints from surrounding communities.

GHG Reduction
95%
System Type
CLD + Flare
Industry
Poultry Processing
Monitoring
24/7 Cloud
View All Projects

FAQ

Poultry Wastewater Questions

Poultry processing generates high-strength wastewater with BOD levels of 2,000-10,000 mg/L, far higher than municipal wastewater. This organic load produces significant methane and hydrogen sulfide in lagoon systems, creating odor, regulatory, and environmental challenges that require engineered containment solutions.

EFI installs hermetically sealed floating covers over anaerobic treatment lagoons that capture 95%+ of odor-causing gases including hydrogen sulfide and ammonia. The captured biogas is destroyed through enclosed flare systems, eliminating odor complaints from neighboring properties and ensuring regulatory compliance.

EFI installs HDPE, LLDPE, and XR-5 geomembrane liner systems for poultry wastewater lagoons. Liner selection depends on lagoon size, wastewater chemistry, and regulatory requirements. All installations include leak detection testing and meet or exceed EPA and state environmental standards.

Yes. EFI regularly retrofits existing uncovered lagoons with floating covers, baffle curtain systems, and new liner systems. Retrofit projects can typically be completed with minimal disruption to processing operations, and EFI coordinates directly with plant management to schedule work around production cycles.

Ready to Solve Your Wastewater Challenges?

Get a free site assessment for your poultry processing operation.

Or call us directly: (307) 264-0309

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