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Aemetis Borba Dairy — Skidded O2 System

Case Study

Aemetis Borba Dairy — Skidded O2 System

Packaged skidded O2 injection system for a single dairy digester, featuring an integrated compressor, dryer, filters, and AirSep oxygen generator on one skid.

2 SCFM
Initial Design
3 SCFM
Final Design
AirSep
Generator
Client
Aemetis Biogas LLC
Location
Hilmar, CA
Completed
2026
Industry
Dairy
System Type
Packaged Skid O2 Injection System

The Challenge

Problem

Aemetis needed an H2S reduction system for their Borba Dairy covered lagoon digester in Hilmar, California. The system needed to be compact, easy to install, and scalable — the initial design called for 2 SCFM but the dairy's biogas production required a larger capacity before installation was complete.

Our Approach

Solution

EFI designed a fully packaged skid system including compressor, oil/water separator, dryer, filters, AirSep oxygen generator, receivers, tubing, and single-point power panel. When biogas volumes proved higher than initially estimated, EFI executed Change Order #1 to upgrade from 2 SCFM to 3 SCFM O2 generator capacity — a 50% increase handled with minimal schedule impact.

Packaged Skid DesignAirSep O2 GeneratorSubmittal PackageChange Order EngineeringSite Installation

Project Photos

Gallery

Outcomes

Results & Metrics

2 SCFM
Initial Design
3 SCFM
Final Design
AirSep
Generator
Single Packaged Skid
Configuration
Covered Lagoon
Digester Type
Installing (March 2026)
Status

Key Outcomes

  • Complete packaged O2 system on single skid — minimal site work required
  • Successfully upgraded from 2 to 3 SCFM mid-project via change order
  • Full submittal package with PID, electrical one-line, and controller drawings
  • Single-point power connection simplifies installation
  • Installation in progress as of March 2026
“The skidded approach made this straightforward. When we needed more capacity, EFI handled the upgrade without derailing the schedule.”

Aemetis Project Manager, Aemetis Biogas LLC

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