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Murphy Brown / Smithfield Foods — North Carolina

Case Study

Murphy Brown / Smithfield Foods — North Carolina

Lagoon cover and methane capture system for Murphy Brown, Smithfield Foods' hog subsidiary, at large swine operations in North Carolina.

Large-scale swine
Operation
Smithfield Foods
Parent Company
Captured & destroyed
Methane
Client
Murphy Brown / Smithfield Foods
Location
North Carolina
Completed
2006
Industry
Swine
System Type
Lagoon Cover & Methane Capture System

The Challenge

Problem

Murphy Brown, the hog production subsidiary of Smithfield Foods, faced mounting regulatory and public pressure over open lagoon waste management at its North Carolina operations. As one of the largest hog producers in the US, the company needed a proven methane capture solution that could be deployed across its lagoon systems while demonstrating environmental responsibility to regulators and the surrounding community.

Our Approach

Solution

EFI installed a lagoon cover and methane capture system designed for the high-volume swine waste lagoons. The cover system captures methane that would otherwise vent to atmosphere, while the enclosed destruction system ensures high-efficiency methane elimination. The project served as a demonstration for Smithfield's broader environmental compliance strategy across its North Carolina operations.

Lagoon CoverMethane CaptureOdor ControlRegulatory Compliance

Outcomes

Results & Metrics

Large-scale swine
Operation
Smithfield Foods
Parent Company
Captured & destroyed
Methane
Significantly reduced
Odor
NC DEQ
Compliance
One of largest US hog ops
Scale

Key Outcomes

  • Methane capture from large-scale swine lagoons
  • Significant GHG emission reduction
  • Regulatory compliance demonstrated
  • Community odor complaints addressed
  • Model for Smithfield's broader environmental program
  • Proven scalability for large hog operations
“We needed a partner who could work at the scale of our operations and deliver a system that regulators would accept. EFI understood both the engineering and the regulatory landscape.”

Environmental Compliance Manager, Murphy Brown / Smithfield Foods

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