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Equipment Specifications

Cover Ballast & Anchoring Systems

Impermeable, permeable, and reservoir floating cover ballast systems: 90 mph wind uplift prevention, 60 mil HDPE membrane properties, non-destructive and destructive seam testing protocols, and extreme weather procedures.

HDPE Membrane Material Properties

60 mil HDPE geomembrane properties for cover membranes used in all ballast system types.

PropertyUnitValueTest Standard
Cover Membrane Thicknessmil (mm)60 (1.5 +/- 10%)ASTM D5199
Density-0.95ASTM D792
Tensile Strength at Breaklb/in-width240 min.ASTM D638
Elongation at Break%700 min.ASTM D638
Tear Resistancelb/w45 min.ASTM D1004
Water Absorption%<0.01ASTM D570
Low Temperature Brittleness°F-103 max.ASTM D746
Dimensional Stability (212°F/1hr)%2 max.ASTM D1204
Carbon Black Content%2.0 min.ASTM D1603
Carbon Black DispersionratingA2ASTM 3015
Melt Flow Indexg/10 min<1.0ASTM D1238
Environmental Stress Crackhours3,000ASTM D1693
Puncture Resistancelbs80FTMS 101-C Method 2065

Key Features

Design and performance features across all EFI cover ballast and anchoring systems.

90 mph wind uplift prevention across all cover types

Three ballast system types: impermeable, permeable, and reservoir

Grid weight system with foam flotation logs for gas flow void

Tether ropes to ground anchors for permeable covers

Ballast designed to fail before HDPE membrane fails

No liquid media used in ballast systems

No penetration of HDPE membrane cover

Perimeter anchor trench with rounded corners (impermeable)

Non-destructive and destructive seam testing protocols

Extreme weather procedures for wind, rain, ice, and power outage

Applications

Cover ballast and anchoring systems for a range of floating cover installations.

Impermeable HDPE floating cover systems for biogas capture

Permeable (Bio-Cap) floating cover systems for odor control

Reservoir floating cover systems for water storage

Anaerobic lagoon cover systems in high-wind regions

Cold climate installations requiring ice/snow protocols

Covered lagoon digesters with blower-removed gas systems

Specifications Summary

Key specifications for EFI cover ballast and anchoring systems.

SpecificationValue
Wind RatingUp to 90 mph gusts
HDPE Cover Membrane60 mil (1.5mm +/- 10%)
Membrane Density0.95 (ASTM D792)
Tensile at Break240 lb/in-width min. (ASTM D638)
Elongation at Break700% min. (ASTM D638)
Tear Resistance45 lb/w min. (ASTM D1004)
Puncture Resistance80 lbs (FTMS 101-C)
Stress Crack Resistance3,000 hours (ASTM D1693)
Carbon Black Content2.0% min. (ASTM D1603)
Seam Testing (Non-Destructive)Vacuum + air pressure, 100% of field seams
Seam Testing (Destructive)Shear + peel, 1 per 150 LF min.
Impermeable BallastGrid weights + foam flotation logs + anchor trench
Permeable BallastTethers + ground anchors + sandwich boards + weight straps
Reservoir BallastFold weights + weight straps + submersible pumps

Frequently Asked Questions

What wind speed are EFI ballast systems rated for?
EFI ballast and anchoring systems are designed to prevent uplift during wind gusts up to 90 mph. For impermeable covers, the system can be supplemented by flooding the cover with water for additional ballast during extreme events. For permeable covers, temporary weights are added to fluttering skirt edges.
What are the design criteria for impermeable cover ballast?
The ballast system must: prevent uplift during winds up to 90 mph, prevent damage or significant wear to the HDPE membrane during the warranty period, not use liquid media, not penetrate the HDPE membrane cover, and if attached to HDPE, the attachment device must be designed to fail before the HDPE fails.
How are seams tested on HDPE cover membranes?
Both non-destructive and destructive testing are required. Non-destructive methods include vacuum testing and air pressure testing of the entire length of all field seams during seaming progression. Destructive testing (shear and peel tests) is performed at a minimum of 1 sample per 150 linear feet of welded seam, collected and tested as seaming progresses. Sample holes are immediately repaired.
What happens during a power outage?
For blower-removed gas systems, the cover may inflate and be damaged by wind during a power outage. The procedure is to shut off the blower, open the bypass and emergency vent, allow gas to vent, and flood the cover with water for additional ballast. Power should be restored as soon as possible.
What types of ballast systems does EFI install?
EFI provides three types: (1) Impermeable cover ballast using grid weight systems along cover folds with foam flotation logs; (2) Permeable cover ballast using tether ropes to ground anchors with sandwich board connections; and (3) Reservoir cover ballast using fold-weight systems with submersible pump systems in fold sumps.

Download Cover Ballast Specification Package

Get the complete cover ballast and anchoring system specification package including HDPE membrane data sheets, ballast design details, and seam testing protocols.

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