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RDO Foods — Grand Forks, ND

Case Study

RDO Foods — Grand Forks, ND

Covered anaerobic treatment cell with HDPE liner and insulated cover for a Grand Forks potato plant, ending odor complaints and fueling boilers.

288,000 SF
System Area
40 mil HDPE
Liner Thickness
60 mil HDPE
Cover Thickness
Client
RDO Foods, Inc.
Location
Grand Forks, ND
Completed
1996
Industry
Food Processing
System Type
Covered Anaerobic Treatment Cell

The Challenge

Problem

The existing on-site wastewater treatment plant for this potato flake plant was overloaded as a result of increased production. The city was receiving odor complaints and the plant operators were not able to stay within discharge limits. Located near a river, the site required a liner to prevent groundwater contamination and a cover to capture odors and biogas.

Our Approach

Solution

EFI installed a 40 mil HDPE geomembrane liner to prevent groundwater contamination and an insulated cover of 60 mil HDPE to seal the covered anaerobic treatment cell. The cover improves the anaerobic process, captures menthene, and prevents the escape of odors. The 288,000 SF system was completed on schedule in late summer 1996.

HDPE Liner InstallationInsulated Floating CoverAnaerobic PretreatmentOdor Control

Outcomes

Results & Metrics

288,000 SF
System Area
40 mil HDPE
Liner Thickness
60 mil HDPE
Cover Thickness
Eliminated
Odor Complaints
Boiler fuel
Biogas Use
Rein & Assoc, Lightowler & Johnson
Engineer

Key Outcomes

  • 288,000 SF liner and cover system installed
  • Eliminated odor complaints to the city
  • Plant now within discharge limits
  • Methane captured and used as boiler fuel
  • Groundwater contamination prevented
  • System functioning as designed with little maintenance
“The covered anaerobic cell solved our discharge and odor problems in one project. We're now using the methane to fuel our boilers, which was an unexpected benefit.”

Plant Manager, RDO Foods, Inc.

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